Recently we have decided to thrown even more time, money and effort at the range and replaced the scratched glass with new ships spares glass that also find onboard in the ships stores resulting in flawless glass These windows still retain all the character and charm that is expected of original marine fittings, but with the added bonus of no blemishes or scratches. Cut tiny pieces away until the screen fits snuggly.Original Ships Aluminium Porthole Window – New Marine GlassĢ3 x 18 inch glass, original window fitted with new ships spares toughened glass If it doesn’t fit well and/or bubbles towards you, you might need to trip the sides down. Once the screen is dry, fit it into the window. Once dried, cut the excess screen away and discard. Place a heavy book over the screen and allow to dry. Glue the bottom foam, place the screen on top and then glue the top foam and make a sandwich. Step 7: Glue both foam pieces to the screenīefore gluing make sure everything lines up. When I laid the screen on the glue it didn’t match correctly, I couldn’t move it easily and I managed to get glue all over the port screen! When I first tried making a screen I cut the screen using the template. Tip: I suggest you cut out a piece of screen that’s larger than the foam pieces. You want both foam pieces to match as best as possible. Make sure to take your time on this – the foam will move around. Step 5: Use the first foam piece as a template for the second foam pieceĭraw a line using the first foam piece as a template. Connect the dots with a ruler to ensure a nice smooth line. Using a rule, make dots ½” from the edge towards the body of the foam piece all the way around. Step 4: Cut out the middle section on the first foam piece for your port screen. If they flip over the pieces might not fit perfectly. You might want to put a TL for ‘top left’ on both of them. Tip: Make sure to keep the foam pieces in line. Step 3: Use the first foam piece to outline and cut a second foam piece. Trim the foam until you get a good snug fit. Once the foam piece is cut out, check that it fits into the window. Step 2: Use the template to cut out the first foam piece. Make sure to make the template too big rather than too small! Trim template to get as close as possible. There’s a gap and we want to get the screen to squeeze into the gap allowing it to stay in place. The aim is to have the finished screen fit in between the port window frame. You’ll want to make sure that the template is larger than the screen area. Once the paper towel is ready, take it down and cut out any pieces to make the master template.Ĭheck that the template works. With paper towel, I taped the towel to the widow, folded to size and where I couldn’t fold (around curved corners), I used a maker to sketch the curve. I use paper towel because a single sheet of paper isn’t large enough. Use either paper towel or a paper thin enough to see through. How to make port screens Step 1: Make a template Glue (I used a glue that had a permanent bond, washer dryer safe (in case they got wet) and flexible).Paper towel or paper (to make a template).Note: that the links open in a new screen and are the exact products I used to make the port window screens. Watch the video and below you’ll find the list of products used, step by step instructions and some helpful tips that are not included in the video. Being fed up with watching our savings drain down I decided to find an alternative solution – a Do It Yourself (DIY) option.Įach DIY port screen came out to around $2.00! Our professionally made port screens cost around $85 a pop. On Britican we have professionally made screens for some of our port windows but not all of them. Learn how to save over $85 making your own port screens! Within this article I offer step-by-step instructions in written and video format. After getting bitten alive, I decided to come up with a way to keep the little buggers out.įor boaters wanting to avoid bug bites, the first line of defense is to ensure that the boat has screens. Learning how to make port screens to keep out mosquitoes is a necessity for sailing cruisers.
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